Upgrading Traffic Markings to Boost Safety at Frozen Food Distribution Hub

Introduction

The project undertaken at a leading frozen food distribution hub focused on enhancing the safety of 52 HGV loading bays through the replacement of outdated thermoplastic line markings. This improvement was crucial for maintaining high levels of operational safety and efficiency in an environment that demands constant vehicle movement and precise navigation.

The Challenge

The existing line markings at the distribution hub had deteriorated significantly, posing serious risks to vehicle and pedestrian safety. The initial step involved the removal of these old markings using a scabbler machine—a process that effectively clears the decayed material, ensuring that the surface is optimally prepared for new applications. This was crucial, as any residue could compromise the adhesion of the new thermoplastic, leading to reduced visibility and the lifespan of the markings.

Furthermore, the project required meticulous planning to synchronise with the hub's 24/7 operational schedule. The process was structured to refurbish only four bays at a time to keep the distribution centre functional without major disruptions. This phased approach, however, extended the project timeline and necessitated precise coordination with the transport department. Adding to the complexity, weather conditions presented a significant hurdle; the thermoplastic application is sensitive to moisture, requiring dry conditions for proper setting, which led to several unplanned pauses in the workflow.

The Results

Despite the multifaceted challenges, the results of the project were highly satisfactory. Before applying the new thermoplastic, each bay was treated with a primer to enhance adhesion. This preparatory step has proven beneficial, extending the durability and visibility of the markings—qualities that are essential for ensuring operational safety in such a high-traffic environment.

The application of the new, high-quality thermoplastic markings has markedly improved the navigational clarity in the loading bays. The strategic planning involved in scheduling the work phases ensured that the distribution centre's operations continued with minimal interference, even under the constraints of limited workspace and weather-related delays.

Overall, the project not only succeeded in boosting the operational capabilities of the distribution centre but also significantly reduced the risk of accidents, underscoring the importance of well-maintained traffic markings in complex logistics environments. This case study exemplifies our commitment to delivering high-quality, reliable solutions that meet the critical demands of the logistics and distribution sectors.